Automotive Aluminum Alloy Recycling Company in Spain (Customized 3-Way Hydraulic Baler)

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Project Overview

This customer is based in Spain, specializing in end-of-life vehicle dismantling and recycling automotive aluminum scraps, including aluminum shell parts, aluminum wheel hubs and other automotive aluminum components. European local steel mills have extremely strict requirements on bale density and appearance. Previously, the customer adopted conventional 2-way horizontal balers with only one compression direction. The tough aluminum scraps were hard to compact, resulting in loose and irregular bales that failed local steel mill standards. Irregular bales also reduced container loading efficiency and restricted overall production capacity.

Customer Pain Points

Conventional 2-way balers cannot compress tough aluminum materials fully, leading to unqualified loose bales rejected by local European steel mills;
Irregular bales cannot be stacked neatly, resulting in low container loading rate and high logistics cost across Europe;
Aluminum scraps feature strong resilience, and compressed bales will expand quickly after extrusion;
Extremely high labor cost in Europe requires highly automatic equipment to minimize manual operation.

Keshang Solution

To solve the resilience problem of aluminum scraps and meet strict European industrial standards, we customized a professional3-way hydraulic baler exclusively for the client. Equipped with top compression, side compression and main pushing compression structures, the baler realizes omnidirectional squeezing to eliminate aluminum material rebound thoroughly. Fixed standard bale size ensures neat and uniform finished bales for efficient container loading. The whole machine matches local 400V/50Hz European power supply and EU standard electric control system. Full automatic one-key operation reduces manual work greatly, and the low-noise hydraulic system complies with European environmental noise regulations.

Project Results

The customized 3-way baler completely solves the long-standing aluminum rebound problem. All finished bales are square, dense and fully compliant with local steel mill acceptance standards without secondary processing. Standard bales improve container loading rate by 22% and cut overall logistics costs significantly. The highly automatic design saves 3 on-site workers, adapting to high European labor costs perfectly. The machine runs stably with qualified noise level, lifting overall production capacity by 40% efficiently.

Customer Feedback

European metal recycling has extremely strict industrial standards, and ordinary balers cannot meet our production demands. Keshang customized 3-way hydraulic baler solves aluminum rebound problems perfectly with excellent bale performance. The machine meets European power and environmental requirements completely. We appreciate the smooth English after-sales technical support and professional customized solution, and we are fully satisfied with this cooperation.

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